A Cutting Length in Advance

The BS 830 continues the consistent development of band saws in the sphere of mono-silicon ingots. Precision and increased material utilisation are the main focus of the new design. Ingots up to 3000 mm long are processed in a non-adhesive clamping operation. As a result, the tops and tails of the crystals can be recycled free of the impurities from adhesive residues. In the next process stage the crystals can be cut exactly to match the loading length of the wire saw and the utilisation of the wire saw optimised as a result.

  • Horizontal cutting process
  • Squaring and chamfering of mono-silicon ingots
  • 1 ingot up to 3000 mm in one clamping movement
  • Use of diamond tools


Squaring and chamfering in one clamping movement

A non-adhesive attachment allows the squaring and chamfering of the ingot in one clamping operation. Valuable material is re-used instead of being ground away. Thin saw bands coated with diamond grains can be used due to the small distance between the band guides.  They guarantee low kerf loss for maximum precision. The crystals are automatically centred and aligned in accordance with the drawing seams, thus guaranteeing high consistency of precision and quality.

  Series 3 Series 4 Series 5
Workpiece dimensions ø 6'' (152 mm) / ø 8'' (203 mm) / ø 12'' (305mm) ; Max. ø 330 mm
Max. Workpiece length 2500 mm 3000 mm 1100 mm
Min. Workpiece length 800mm
Workpiece weight Max. 250 kg
Clamping horizontal fixing by end piece holders, on rotary table,
moveable 8 x 450
Machine dimensions
[mm], l x w x h  
4835 x 2803 x 2035 5485 x 2803 x 2035 3600 x 2803 x 2035
Machine weight ~10000 kg ~12200 kg ~8400 kg
Connection capacity 9 kW
Voltage / frequency 400 V / 50 Hz
Compressed air 6 - 8 bar
Coolant Water
Description Mono-silicon
Design fitted with diamond grain
Length of sawing band 4200 mm
Height and thickness of sawing band 40 - 60 mm
Width of sawing band 0.4 - 0.7 mm
Cutting width* ca. 0.7 - 1.0 mm
* selection depends on process parameters and material quality